Was told the fuel pump driver module corroded up and cracked in two parts and stopped the fuel pump from pumping fuel to the fuel injectors.After several tries it started long enough to driver to a local mechanic.
Ford Fuel Injection Troubleshooting Driver Module CorrodedMechanic found a fuel injector was stuck open pouring gas into the cylinder and oil. Dealer found a fuel injector was stuck open pouring gas into the cylinder and oil and a bent rod, their recommendation is a new engine. Ford had issued a customer satisfaction program 07m08 to cover the fuel injectors to 11 years or 120,000 miles but since I was at almost 9 years and 134,000 miles Ford no longer claims no responsibility for the cost of repair of a known and published problem or to its customer. The contact stated that while driving approximately 55 mph he noticed that the engine misfired. The vehicle was taken to an independent mechanic and the mechanic stated that the reverse spark plugs welded themselves to the engine head. The mechanic performed a tune up and replaced the spark plugs. While driving approximately 40 mph, the vehicle began to shake vigorously and there was a strong gasoline odor in the vehicle. The vehicle was taken to an independent mechanic where the mechanic advised that the fuel injectors would have to be replaced. Since 2005 I have had problems with the fuel injectors to date (03202011). I have spent close to 4,000. Although Ford sent out a letter dated December 2007, referencing and acknowledging problems with the injectors sticking openclose. Again although, Ford extended the warranty on fuel injectors totalling 11 years or 120,000 miles from the start date. Injectors sticking open and closed causing shut down of the engine or fast accelleration. I have been to the service 7 to 8 times problems associated with the fuel injectors. Upon restart, the vehicle was smoking heavily and very rough to idle. Took to local Ford dealer who advised that fuel injectors for cylinders 7 and 8 failed, flooded the cylinders and caused a hydrolock. Initially I was advised that this was a 400 repair to switch out the injectors. Upon subsequent inspection, it was determined that significant engine damage had occurred from a thrown rod. Ford Fuel Injection Troubleshooting Drivers Door StickerVehicle has manufacture date as 12006 (drivers door sticker). Ford advises that while 2005 engines had this same issue, my engine was not affected and is not subject to recall. Vehicle stalled out in the middle on the freeway at rush hour.
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